Standard Machine Portfolio for Vehicle Cables:
- Hydraulic Double Press
- Electrical Single Press
- Pneumohydraulic Single Press
- Connector Injection System (BTA)
- Multiple Injection Systems (MEA)
- Spin welding System (RSA)
- Beading Machine
- Clip Device
- Laser Welding System
Contact Person: Mr. Schmidt
Phone: +49 30 53890 158
Hydraulic Double Press
Machine for pushing sleeves onto hoses and subsequently compressing the sleeves
Line Geometry
- Straight or bent
- Line length between 100mm-1000mm
- Line diameter between 5mm-30mm
- Great flexibility in the geometry of the lines and hoses
- Sleeves made of aluminum or stainless steel
Further Specifications
Press Forces
- Standard 300kN per side, expandable up to 1,100kN
- Electric pushing (3kN)
Other Features
- Safety: Choice between light curtain or two-hand operation
- Hand scanner for tool recognition
- Component recognition
- NIO boxes
- Jaw synchronisation for an optimal press pattern
- Hose oiler for better pushing behavior
Electrical Single Press
Machine for crimping sleeves with mechanical synchronization
Machine properties
- Electrical drive for perfect force-path control
- Insertion and clamping elements are pneumatic or electrical
- Focus on high precision and process monitoring
- Mechanical synchronization for perfect force distribution
Further Specifications
Press Forces
- Standard 200kN, expandable up to 1,000kN
Other Features
- Jaw displacement is set electronically
- Process control by monitored force-path diagram
- Light curtain or 2-hand control for safety
- Hand scanner for tool recognition
- Article recognition
- NOK-box
- Hose lubrication system
- End stop control
- Quick tool change
Pneumohydraulic Single Press
Machine for compressing sleeves with mechanical synchronisation
- Suitable for demanding compressions of stainless steel sleeves
- Also available as a double press
- Press head also mountable on double press
Further Specifications
Press Forces
- Standard 150kN
- High force up to 300kN
Other Features
- Optionally equipable with hydraulic drive for higher press forces
- Safety: Choice between light curtain or two-hand operation
- Hand scanner for tool recognition
- Component recognition
- NIO boxes
- Hose oiler for better pushing behavior
- End position control
- Tool-free tool change
Connector Injection System (BTA)
Machine for injecting connectors into rubber or plastic lines
- Straight or bent lines
- Line diameter between 5mm and 24mm
- Great flexibility in the geometry of the connectors
Further Specifications
Pushing Drive optionally electric or pneumatic
- Line clamping force 5kN
- Pushing force
- Standard 2.7kN, high force up to 6.6kN
- Adjustable fine force setting via electronic pneumatic pressure regulation
Other Features
- Optionally equipable with hydraulic drive for higher press forces
- Safety: Choice between light curtain or two-hand operation
- Table extensions for particularly long lines
- Hand scanner for tool recognition
- Double BTA for faster connector pushing on both sides of the line (see picture below)
- Pushing force and gap measurement for quality improvement
Multiple Injection Systems (MEA)
A more complex injection system that allows connecting many plugs and lines in one process.
More Specifications
Spin welding system (RSA)
Machine for welding plastic lines with plastic connectors
- Angular position of the line to connector adjustable
- Line length detection
- Process force monitoring with force-displacement diagram
- Straight or bent lines processable
Further Specifications
Press Forces
- Line clamping force 5kN
- Connector rotation speed up to 2,500 RPM
Other Features
- Hand scanner for tool recognition
- NOK part destruction
- NOK boxes
- Exhaustion for by-products (dust) of the welding process
- Component recognition
Beading Machine
Machine for producing flares
- Plastic lines are clamped and a flare is produced by compression
- Double flares also possible
- Line diameter between 5mm and 30mm
- Straight or bent lines processable
Further Specifications
Press Forces
- Line clamping force 5kN
- Compression force 9kN
Expansion Options
- Linear flare
- Tubing storage (various designs) for automation
- Picker
- Drum
- Wheel
- Step conveyor
- Multiple flare positions adjustable
- Connector flaring machine extended with connector injection
Clip Device
Devices for positioning and installing clips on cable bundles
- Component detection
- Label printer for IO parts
- Supply container for individual parts
- Evaluation monitor
Further Specifications
Laser Welding System
System for laser welding of lines and connectors
- Manual insertion of lines and connectors
- Then fully automatic
- Check if all components are present
- Connector push-on
- Laser welding of line and connector
- Checking the weld seam (tensile test)
- Automatic part destruction in case of NIO evaluation
- Parallel loading via turntable during cycle time
Further Specifications
