Hydraulic Double Press


Machine for pushing sleeves onto hoses and subsequently compressing the sleeves

Line Geometry
  • Straight or bent
  • Line length between 100mm-1000mm
  • Line diameter between 5mm-30mm
  • Great flexibility in the geometry of the lines and hoses
  • Sleeves made of aluminum or stainless steel

Further Specifications

Press Forces
  • Standard 300kN per side, expandable up to 1,100kN
  • Electric pushing (3kN)
Other Features
  • Safety: Choice between light curtain or two-hand operation
  • Hand scanner for tool recognition
  • Component recognition
  • NIO boxes
  • Jaw synchronisation for an optimal press pattern
  • Hose oiler for better pushing behavior

Pneumohydraulic Single Press


Machine for compressing sleeves with mechanical synchronisation

  • Suitable for demanding compressions of stainless steel sleeves
  • Also available as a double press
  • Press head also mountable on double press

Further Specifications

Press Forces

  • Standard 150kN
  • High force up to 300kN

Other Features

  • Optionally equipable with hydraulic drive for higher press forces
  • Safety: Choice between light curtain or two-hand operation
  • Hand scanner for tool recognition
  • Component recognition
  • NIO boxes
  • Hose oiler for better pushing behavior
  • End position control
  • Tool-free tool change

Connector Injection System (BTA)


Machine for injecting connectors into rubber or plastic lines

  • Straight or bent lines
  • Line diameter between 5mm and 24mm
  • Great flexibility in the geometry of the connectors

Further Specifications

Pushing Drive optionally electric or pneumatic

  • Line clamping force 5kN
  • Pushing force
  • Standard 2.7kN, high force up to 6.6kN
  • Adjustable fine force setting via electronic pneumatic pressure regulation

Other Features

  • Optionally equipable with hydraulic drive for higher press forces
  • Safety: Choice between light curtain or two-hand operation
  • Table extensions for particularly long lines
  • Hand scanner for tool recognition
  • Double BTA for faster connector pushing on both sides of the line
  • Pushing force and gap measurement for quality improvement

 

Multiple Injection Systems (MEA)


A more complex injection system that allows connecting many plugs and lines in one process.

More Specifications

Spin welding system (RSA)


Machine for welding plastic lines with plastic connectors

  • Angular position of the line to connector adjustable
  • Line length detection
  • Process force monitoring with force-displacement diagram
  • Straight or bent lines processable

Further Specifications

Press Forces
  • Line clamping force 5kN
  • Connector rotation speed up to 2,500 RPM
Other Features
  • Hand scanner for tool recognition
  • NOK part destruction
  • NOK boxes
  • Exhaustion for by-products (dust) of the welding process
  • Component recognition

Beading Machine


Machine for producing flares

  • Plastic lines are clamped and a flare is produced by compression
  • Double flares also possible
  • Line diameter between 5mm and 30mm
  • Straight or bent lines processable

Further Specifications

Press Forces

  • Line clamping force 5kN
  • Compression force 9kN

Expansion Options

  • Linear flare
  • Tubing storage (various designs) for automation
  • Picker
  • Drum
  • Wheel
  • Step conveyor
  • Multiple flare positions adjustable
  • Connector flaring machine extended with connector injection

Clip Device


Devices for positioning and installing clips on cable bundles

  • Component detection
  • Label printer for IO parts
  • Supply container for individual parts
  • Evaluation monitor

Further Specifications

 

 

Laser Welding System


System for laser welding of lines and connectors

  • Manual insertion of lines and connectors
  • Then fully automatic
  • Check if all components are present
  • Connector push-on
  • Laser welding of line and connector
  • Checking the weld seam (tensile test)
  • Automatic part destruction in case of NIO evaluation
  • Parallel loading via turntable during cycle time

Further Specifications