The in-house Mechanical Manufacturing supplies all design divisions with manufacturing parts by the required project deadline. Production planning and order control are carried out centrally.

About 60% of the capacity of Mechanical Manufacturing is offered directly to the market as an “extended workbench”. We manufacture prototypes and parts in all materials, such as metals (steels, titanium, aluminum, nickel-based alloys, copper, etc.), non-metals, and plastics according to our customers’ designs and specifications. The connection to the market is secured by customer advisors from acquisition to delivery.

The production depth of Mechanical Manufacturing is about 95%. Outsourced processes include heat treatment, galvanizing, and surface painting, special coatings (TiN, TiC, TiAIN, etc.), and material testing (X-ray, crack testing, etc.).

Due to the number of staff, the depth of production, and shift work, we are able to organize short-term order throughput times.

In the area of mechanical manufacturing, about 80 employees work in various master areas organized according to the “workshop principle”:

  • Storage and Cutting: Sawing, water jet cutting, pre-milling
  • CNC programming with CAM systems
  • Milling, Drilling (5-axis and 3-axis processing)
  • Turning
  • Grinding
  • Graphite machining
  • Wire and sink erosion
  • Micro machining

Work preparation and programming are carried out centrally. Extensive measuring and testing equipment is available for production control. Six 3D coordinate measuring devices (Zeiss-Vista) are set up integrated into the process.

CAM Systems

  • HyperMILL (3D to 5-axis simultaneous) Open Mind Technologies
  • MasterCAM (Multi-axis turning and milling)
  • Mechanic (2D/3D)

 

Machine List:


Cutting / Sawing / Water Jet Cutting
  • BEHRINGER/EISELE Mitre Saw for Profiles (80 x 80)
  • BEHRINGER Band Saw Automatic (300 x 260)
  • BEHRINGER Semi-Automatic (600 x 400)
  • METORA Band Saw Automatic (300 x 300)
  • BERG AND SCHMIED Mitre Saw for Profiles (150 x 100)
  • Pull Saw for Aluminum and Plastics (600 x 40)
  • BYSTRONIC ByJet Smart 3015 Water Jet Cutting System (3,068 x 1,544 x 200)
  • OMAX 2652 Water Jet Cutting System (965 x 425) with Tilting Head (Angled Cuts)

Pre-Milling / Annealing

  • MAKINO (1200 x 700 x 700) CNC, Heidenhain
  • Amada THV430 (150x350x150)
  • Annealing Ovens (1000 x 1000 x 1000) and (600 x 600 x 400) up to 800 °C
Milling ≤ 600mm
5 Axes
  • DMU 50 EVO (500 x 400 x 500), Heidenhain, 3R-WORKMASTER loading robot, 28 pallet places 280 x 280, LANG workpiece clamping
  • DMU 50 EVO (500 x 400 x 500), Heidenhain
  • HERMLE C 22 U (450 x 600 x 330), pallet changer, Heidenhain
  • HERMLE 600U (600 x 400 x 400), Heidenhain
3 Axes
  • HERMLE 630U (600 x 400 x 400), Heidenhain
  • HERMLE 600V (600 x 400 x 400), Heidenhain
  • FEHLMANN PICOMAX 80 CNC (800 x 400 x 550 + 160) TNC 430
  • DMU 35 M (350 x 300 x 300), Heidenhain, Universal swivel table manually
Milling 600 mm
5 Axes
  • DMU 105 monoBLOCK (1,135 x 1,050 x 750), Heidenhain, 18T U/min, Round Table Ø 1,000
  • REIDEN RX 10 (1,000 x 1,100 x 810), Heidenhain, 16T U/min, Round Table Ø 1,000
  • REIDEN/BFR1 (1,200 x 650 x 700), Heidenhain, Round Table Ø 800, A & B Axis
  • AUERBACH FBE 2000 (2,000 x 900 x 1,100), Heidenhain, 12T U/min, Round Table Ø 800, B Axis
  • DMU 70 EVO linear (700 x 500 x 500), Heidenhain, Linear Drive, with Counterholder for Mill-Turning
  • DMU 70 EVO (700 x 500 x 500), Heidenhain
  • DMC 70 EVO (700 x 500 x 500), Heidenhain, Pallet Changing Table

3 Axes
  • KAO MING HIS (3,000 x 2,000 x 1,000), 12T U/min, Heidenhain
Micro Machining and Hard Milling
  • KERN Evo Twenty-Five (300 x 280 x 250), Heidenhain iTNC 530, 50T U/min, 4th/5th axis through digital CNC precision rotary table,
  • KERN Micro (350 x 220 x 250), Heidenhain iTNC 530, 50T U/min, 5 axes simultaneous, temperature-controlled cutting fluid (KSS) oil, loading robot 50 places
  • Röders RXP 500 (450 x 455 x 240), RMS, 42T U/min, 5 axes simultaneous, temperature-controlled cutting fluid (KSS) oil, loading robot 60 places
  • Röders RHP 800 (800 x 750 x 500), RMS, 36T U/min, 3 axes, hydrostatic guides, temperature-controlled cutting fluid (KSS) oil
  • MIKRON HSM 300 MouldMaster (380 x 390 x 255), Heidenhain iTNC 530, 30T U/min, 3 axes, temperature-controlled cutting fluid (KSS) oil, loading robot 50 places
  • MIKRON HSM 600U ProdMod (600 x 600 x 500), Heidenhain, 24T U/min, 3R Workmaster robot system, 45 pallet places GPS 240 x 240, LANG workpiece clamping
  • GEORG FISCHER MILL S 600U (600 x 600 x 500), Heidenhain, 36T U/min, 8 pallet places GPS 240 x 240, LANG workpiece clamping

 

Turning
  • OKUMA MULTUS 300 (600 x 1000) 6 axes, including B-axis, sub-spindle
  • OKUMA MULTUS 200 (600 x 750), 6 axes, including B-axis, sub-spindle
  • OKUMA LCS-15 (150 x 300)
  • OKUMA LB10 (170 x 350)
  • OKUMA LU300-MY (300 x 1000)
  • OKUMA LB-300 ( 300 x 1000)
Grinding: Surface and Profile Grinding
  • JUNG JF (3 pieces) (500 x 200) Diaform
  • JUNG JF (500 x 200) Optidress
  • JUNG JF (400 x 200) Diaform
  • JUNG JE (500 x 250) PA 37 profile dresser, deep grinding, Siemens 840, CAD connection Grips software
  • JUNG JE CNC (500 x 250) Table dresser, Siemens 820, CAD connection Grips software
  • Z&B Toolmaster (600 x 400)
  • Z&B Toolmaster (1000 x 500)
  • Z&B Formmaster (3 pieces) (600 x 200)
  • Z&B Formmaster (600 x 350)
  • LGB (1700 x 930)
Grinding: Cylindrical and Coordinate Grinding
  • STUDER S20 Internal and External Cylindrical Grinding Machine (100 x 650)
  • TACCHELLA Universal Grinding Machine (175 x 1000) manual B-axis, Fanuc
  • DECKEL S11 Precision Grinding Machine
  • HAAS Multigrind CU (180 x 300)
Graphite Machining
  • GEORG FISCHER MILL S 500
  • MICRON HSM 600, Heidenhain, 42T U/min
  • various pallets with 3R zero-point clamping system
  • ZEISS-VISTA (Software HOLOS) for electrode measurement and program correction
Wire, Sink, and Start Hole Erosion
  • GEORG FISCHER EXCELLENCE 2 (350 x 250 x 256)
  • GEORG FISCHER PROGRESS 2 (350 x 250 x 256) WorkPal 3R
  • GEORG FISCHER PROGRESS 3 (500 x 350 x 420) WorkPal 3R
  • GEORG FISCHER INNOVATION 3 (500 x 350 x 300)
  • GEORG FISCHER Spirit 4L (700 x 500 x 400)
  • GEORG FISCHER Drill20
  • GEORG FISCHER Drill 20
  • ZEISS-VISTA (Software HOLOS) for pre-setting and quality assurance (3x)
  • Software for programming: Mechanic (5 licenses)
Welding Processes
  • TIG
  • MAG
  • TIG Repair Welding
  • Laser Repair Welding
Blasting
  • MHG Blasting Cabinet (3 pieces)
  • HGH microläpp 200 Precision Blasting and Lapping Cabinet