The in-house manufacturing department produces parts for all our design & engineering departments. Production planning and coordination are controlled centrally.

Apart from "in-house clients”, our manufacturing department also produces parts directly for the market according to clients’ drawings or 3D-models. We can process a wide variety of materials, e.g. metals (steel, titanium, aluminum, nickel based alloys, copper, etc.), as well as nonmetallic and synthetic materials. The link to the customer is established by the corresponding project engineer, from acquisition to delivery.

Our manufacturing department completes around 95% of the production process in-house. High-temperature heat treatments, galvanization, paint coating, special coatings (TiN, TiC, TiAIN, etc) and material tests (x-ray, crack inspections, etc) are outsourced. Based on the broadly educated staff, extensive machinery and shift work, we are able to realise short delivery times.

Our manufacturing department employs around 70 people who work in different technical disciplines: Work preparation and programming are done centrally. For quality control an extensive set of measuring and testing devices is available. Five 3D-CMMs (coordinate measurement machine, Zeiss-Vista) are installed for process-integrated use.
CAM-systems

Our machinery:

Pre-cutting / sawing / water jet cutting

  • BEHRINGER automatic band saw (300 x 260)
  • BEHRINGER semi-automatic band saw (600 x 400)
  • METORA automatic chop saw (300 x 300)
  • BERG UND SCHMIED chop saw for metal profiles (150 x 100)
  • BEHRINGER/EISELE chop saw for metal profils (80 x 80)
  • Pit saw for aluminum and plastics (600 x 40)
  • BYSTRONIC ByJet Smart 3015 water jet cutter (3068 x 1544 x 200)

Pre-milling / annealing

  • HECKERT, FSS 400 (1000 x 400 x 400) conventional
  • KEKEISEN VFB 1200 (1200 x 650 x 800) CNC, H/V-head, CNC, rotary table Ø920
  • KEKEISEN UBF 2000 (2000 x 1100 x 1100) CNC, A and B-axis in head, 1 degree (manual)
  • MAKINO (1200 x 700 x 700) CNC, Heidenhain
  • Annealing oven (1000 x 1000 x 1000) and (600 x 600 x 400) up to 800 °C

Milling / drilling > 600 mm


       5-axis

  • DMU 105 monoBLOCK (1135 x 1050 x 750), Heidenhain, 18K revs/min, rotary table Ø1000
  • REIDEN RX 10 (1000 x 1100 x 810), Heidenhain, 16K revs/min, rotary table Ø1000
  • REIDEN/BFR1 (1200 x 650 x 700), Heidenhain, rotary table Ø800, A & B-axis
  • AUERBACH FBE 2000 (2000 x 900 x 1100), Heidenhain, 12K revs/min, rotary table Ø800, B-axis
  • DMU 70 EVO linear (700 x 500 x 500), Heidenhain, linear actuator
  • DMU 70 EVO (700 x 500 x 500), Heidenhain
  • DMC 70 EVO (700 x 500 x 500), Heidenhain, palette exchanger

       3-axis

  • HERMLE 1200V (1200 x 900 x 500), Heidenhain
  • DMU 80 (800 x 500 x 500), Heidenhain
  • Alzmetall processing center 15 CNC (750 x 400 x 600), Heidenhain
  • KAO MING HIS (3000 x 2000 x 1000), 12K revs/min, Heidenhain

Milling / drilling ≤ 600 mm


       5-axis

  • MIKRON HSM 600U ProdMod (600 x 600 x 500), Heidenhain, 24K revs/min, 3R Workmaster robot system, 45 palette positions GPS 240 x 240, LANG work piece fixture
  • DMU 50 EVO (500 x 400 x 500), Heidenhain, 3R-WORKMASTER supply robot, 28 palette positions 280 x 280, LANG work piece fixture
  • DMU 50 EVO (500 x 400 x 500), Heidenhain
  • HERMLE 600U (600 x 400 x 400), Heidenhain

       3-axis

  • HERMLE 630U (600 x 400 x 400), Heidenhain
  • HERMLE 600V (600 x 400 x 400), Heidenhain
  • DMV 63 (600 x 400 x 400), Heidenhain
  • DMU 35 M (350 x 300 x 300), Heidenhain, manuel universal table

Jig boring

  • FEHLMANN PICOMAX 51 (450 x 260 x 260 + 120) TNC 124
  • FEHLMANN PICOMAX 54 (500 x 260 x 490 + 160) TNC 310
  • FEHLMANN PICOMAX 80 CNC (800 x 400 x 550 + 160) TNC 430
  • FEHLMANN PICOMAX 100 XL (2100 x 430 x 550 + 160) TNC 355

Micromilling

  • KERN Evo Twenty-Five (300 x 280 x 250), Heidenhain iTNC 530, 50K revs/min, 4./5. axis, KSS-oil tempered
  • KERN Micro (350 x 220 x 250), Heidenhain iTNC 530, 50K revs/min, 5 axes simultaneously, KSS-oil tempered, supply robot, 50 positions
  • Röders RXP 500 (450 x 455 x 240), RMS, 42K revs/min, 5 axes simultaneously, KSS-oil tempered, supply robot, 60 positions
  • Röders RHP 800 (800 x 750 x 500), RMS, 36K revs/min, 3 axes, hydrostatic guidance, KSS-oil tempered
  • MIKRON HSM 300 MouldMaster (380 x 390 x 255), Heidenhain iTNC 530, 30K revs/min, 3 axes, KSS-oil tempered, supply robot, 50 positions

Turning

  • OKUMA CNC (4x) (bis 300 x 1000) 2 x Y-axis, 3 x driven WZ
  • OKUMA MULTUS 300 (600 x 1000) 6 axes, including B-axis, opposed spindel
  • OKUMA MULTUS 200 (600 x 750), 6 axes, including B-axis, opposed spindel
  • KERN 280 (280 x 600) WZW, Heidenhain
  • KERN 480 (480 x 1500) WZW, Heidenhain

Grinding: surface and profile grinding

  • JUNG JF (3x) (500 x 200) Diaform
  • JUNG JF (500 x 200) Optidress
  • JUNG JF (400 x 200) Diaform
  • JUNG JE (500 x 250) PA 37 dresser, deep grinding, Siemens 840, CAD-connected Grips-software
  • JUNG JE CNC (500 x 250) table dresser, Siemens 820, CAD-connected Grips-software
  • Z&B Toolmaster (600 x 400)
  • Z&B Toolmaster (1000 x 500)
  • Z&B Formmaster (3x) (600 x 200)
  • Z&B Formmaster (600 x 350)
  • LGB (1700 x 930)
    • (7 of the grinding machines described here are installed at the various departments for adjustment purposes)

Grinding: round and jig grinding

  • HAUSER (500 x 250) with grinding depth up to 200
  • DECKEL LKS (500 x 200)
  • TRIPET Mar 200 internal cylindrical grinding machine (80 x 200)
  • STUDER S20 internal and external cylindrical grinding machine (100 x 650)
  • TACCHELLA universal grinding maschine (175 x 1000) manual B-axis, Fanuc
  • DECKEL S11 sharpener
  • JUNG universal grinding maschine JF (475 x 175)

Graphite milling

  • MIKRON HSM 300, Heidenhain, 30K revs/min,
  • MICRON HSM 300, Heidenhain, 30K revs/min, Erowa-Serta robot, 80 positions, system 3R
  • MICRON HSM 600, Heidenhain, 42K revs/min
  • several palettes with 3R zero-point clamping system
  • 2 CAM-licenses DELCAM, Powershape, Powermill, QuickElectrode
  • ZEISS-VISTA (Software HOLOS) for measuring electrodes and program corrections

Wire EDM, die sinking and EDM drilling

  • GF CHALLENGE 3 (3x) (500 x 350 x 256) WorkPal 3R
  • GF EXCELLENCE 2 (350 x 250 x 256) WorkPal 3R
  • GF PROGRESS 2 (350 x 250 x 256) WorkPal 3R
  • GF PROGRESS 3 (500 x 350 x 420) WorkPal 3R
  • SOLUTION 1000 PKD (1030 x 640 x 500)
  • GF HYPERSPARK 2 (350 x 250 x 300) WorkPal 3R
  • GF INNOVATION 3 (500 x 350 x 300)
  • GF Spirit 4L (700 x 500 x 400)
  • GF ACT Spark SD 1
  • GF AgieCharmilles Drill 20
  • ZEISS-VISTA (Software HOLOS) for pre-adjustment und quality assurance (3x)
  • Software for programming: Mechanic (5 licences) and DCAM

Welding

  • TIG
  • MAG
  • TIG repair welding
  • Laser repair welding

Blasting

  • MHG blasting cubicle (3x)
  • HGH microlapping 200 microbeam and lapping cubicle
  • OKAMOTO AERO LAP
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